New · IMTS Smart Manufacturing Suite
AI-guided manufacturing is here
Recipe control, predictive quality, predictive maintenance and OEE working together on live machine data, guided by a layer of AI and running in parallel with any ERP.
Ask anything about your production
A layer of AI guides every module, and an AI assistant sits over all your production data. Ask in plain language and get an answer in seconds.
“Which batches expire this week?” “Why did the filling line stop last night?” “Show customer results for this batch”
AI assistant: ask about any step, any batch, any machine.
What you get
Same recipe, every batch
Recipe control integrated with weighing machines
Formulations load from your bill of materials and weights are captured straight from the weighing machine, with built-in tolerance checks.
See live performance
Automated OEE capture
Pulls live data from PLCs and other machine interfaces to track availability, performance and quality on a dashboard.
Catch quality drift early
Built-in predictive quality control
Ask the AI assistant about any raw material, in-process or finished goods check to spot quality drift early. Stock is routed by approval status.
Use stock before it expires
Expiry-aware materials
Ask the AI assistant what is nearing expiry or shelf-life limits and which alternate materials can step in, with batch and expiry visible at a glance.
Spot issues before they stop the line
Predictive maintenance and downtime history
Ask the AI assistant about any machine’s failures and downtime to spot issues early, alongside preventive and breakdown records per machine.
Know how your product performs
Customer and field records
From dispatch to the customer’s site, inspection and performance results for any product are logged against the customer batch, tracked end to end.
Answer any batch question fast
Track and trace
Follow every batch from raw material to customer. Each batch stays linked to its recipe, quality results and customer-end records, so the AI assistant can answer any batch question in minutes.
Runs in parallel with any ERP
Adds a manufacturing layer alongside your core ERP, so shop-floor teams get purpose-built tools while finance and supply chain stay on the system you already run, including SAP Business One.
Consistency
Same recipe, every shift
Traceability
Batch-wise, end to end
Visibility
Live OEE, fewer surprises
Built for process industries
Chemicals Paints & coatings Adhesives & sealants Food & beverage Dairy Pharma Nutraceuticals Cosmetics & personal care FMCG Plastics & polymers Rubber Cement & building materials Fertilisers & agrochemicals Lubricants & petrochemicals Paper Textiles Metals and more
30-minute walkthrough
Book a 30-minute walkthrough
See the Smart Manufacturing Suite working on real production scenarios, and how it would run alongside your current ERP. Tell us a little about your operation and we’ll arrange a time that suits you.
Email: solutions@imtsglobal.co.uk
Phone: (+44) 203 129 4891
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For a free consultation from an IMTS expert
Talk to our London team, backed by the IMTS Group’s 25+ years of business automation experience.