Challenges for Metal & Alloy Industry
SAP Business One is a breakthrough in business management software built from the ground up for small and mid sized businesses. SAP Business One is a single piece of software that puts business users in charge – so you gain increased control and achieve greater insight into your business. Automate and integrate all the critical functions of your organization including Manufacturing, Inventory, Finance and accounting, Management, purchasing, Banking and Customer Relationship Management. Solution components for the seamless integration to Quality Assurance / Quality Checking, Research & Development, Master Production Scheduling and compliance reporting functionalities are available.
In this industry, Coil planning and slit planning are the most important requirements for scheduling on the shop floor. Precise formulations and input need to be entered into the system based on orders in hand, stock available in warehouse or on shop floor and various other factors enabling MRP (Material requirement planning). Process wise WIP Tracking (Blanking / Shearing / Cutting etc) is an aspect which would be monitored on regular basis for efficient production and on time delivery to customers. A complete solution for MET / SLIT plan is provided for meeting these crucial requirements which would further enable to maintain complete history / tracking of a coil (Input-Output) for a specified period.
Preventive and Breakdown maintenance forms an important part of this industry for taking care of the day to day checking for Electrical / Mechanical maintenance on the shop floor. IMTS provides the solution for analysing the maintenance / monitoring of machines through reports for machine breakdown, most frequent breakdown, MTBF (Mean Time Between Breakdown), MTTR (Mean Time to repair), Machine availability, Machine downtime for a specific period.
Incoming material and In process material needs to be certified by quality control on basis of certain parameters. This would enable full control on shop floor production and the final product manufactured.
Quality Control module integrated with Purchase and Production module assures strict monitoring of quality parameters by sending alerts and approvals from designated users.